Automated high-speed production of precision stamping parts

Automated high-speed production of precision stamping parts
The high-speed equipment for precision stamping parts is a collective term that includes high-speed presses and high-speed presses supporting automated peripheral equipment and testing equipment. High-speed presses are used for high-speed stamping of precision parts, which require high precision, so they are also called high-speed precision presses. With the development of industry, the demand for functional stamping parts (stator and rotor silicon steel sheet stamping parts for micro motors, stator and rotor silicon steel sheet stamping parts for industrial motors, small transformer silicon steel sheets, easy-open lids, lead frames, connectors, etc.) is increasing. The increase has promoted the continuous improvement of the stamping efficiency of the press, and the application of high-speed presses has gradually been promoted. The high-speed press mentioned in this article refers to the high speed (stamping speed or feeding speed) required by the multi-station progressive die Press.
The development trend of automated high-speed production of precision stamping parts “Ruishuo Hardware”
High-speed presses need to form an automated stamping line with racks, material leveling machines, feeders, molds and waste recycling devices to complete the stamping work. This requires high-speed presses to be connected to peripheral equipment in machinery and electrical appliances. Monitoring and control of the stamping process (production count, material status, material thickness, feeding line height, punching force, punch speed, stroke, bottom dead center position, pneumatic system pressure, lubrication system temperature and flow, etc.) and control.
The development trend of automated high-speed production of precision stamping parts “Ruishuo Hardware”
The automation peripheral equipment of precision stamping parts mainly includes: material rack, cutting and welding machine, leveling machine, feeder, three-in-one material rack leveling feeder, oil feeder, negative pressure waste suction device, and material receiving device. Testing equipment includes bottom dead center detector, waste up-regulation detector, error detection device, etc. Automated peripheral equipment and presses together form an automated stamping line. The use of automated stamping line production methods can reduce product costs, improve labor productivity, product accuracy, material utilization, and safety of production operations, while saving floor space and eliminating semi-finished products Inventory is easy to manage, thereby improving the competitiveness of manufacturing enterprises. Therefore, it is widely used in industries such as micromotors, microelectronics, automobiles and home appliances.
The development trend of automated high-speed production of precision stamping parts “Ruishuo Hardware”
As there are many types of automated stamping lines for precision stamping parts, the automated peripheral equipment introduced here is mainly used in precision stamping lines combined with high-speed/fast presses. This type of press line is mostly used to produce large quantities of parts, such as the stator and rotor cores of micro motors and industrial motors, air conditioning fins, and precision lead frames. The low running speed is about 100 times/min (large press line), and the high can be more than 1,000 times/min (small press line). The thickness of stamped parts is mostly less than 1.0mm and less than 0.1mm. Because of the large feeding step of the large-scale press line, although the operating speed of the press itself is not high, its feeding speed is much higher than that of the small press line. If you want to know more about precision stamping parts related industry knowledge, welcome to consult.